Exclusive: 3D printing stalwart Formlabs confirms ‘small number’ of layoffs affecting around 40

Image Credits: Formlabs (opens in a new window)

Formlabs on Thursday confirmed that it has laid off a “small number” of employees, TechCrunch has exclusively learned. The 3D printing firm says the figure amounts to less than 40 of a total headcount of just under 750 employees.

The layoffs occurred in waves over the past two years, and as recently as the last few weeks. A spokesperson for the company confirmed the staff reduction. In a statement to TechCrunch, the spokesperson noted:

We routinely review every part of the organization to make sure the roles we have best support our customers and enable us to deliver great products. At the same time, we are hiring new roles across all divisions and geographies and are heavily investing in R&D. While we continue to grow revenue and lead in the additive manufacturing market, we occasionally must make the difficult decision to part ways with a small number of colleagues who are in departments that are below our efficiency goals and/or who are not in the right roles.

The MIT spinoff has been a rare success story in the 3D printing market, as the first to bring high-precision SLA (stereolithography) printing to the desktop form factor. Prior to its arrival, that corner of the market was almost exclusively made up of FDM (fused deposition modeling) printers, which deposit melted plastic layer by layer, in a manner similar to a hot glue gun. SLA, meanwhile, uses light to form a resin into a solid, high-resolution structure.

Formlabs weathered the burst of the original desktop 3D printing bubble, which saw many companies close up shop. Others, such as MakerBot, were acquired by larger companies. Broader macro issues have caused prolonged issues for much of the competition.

More recently, Formlabs has expanded into SLS (selective laser sintering) technology with its Fuse. As the name implies, the technology uses lasers to sinter powder. According to a recent post from the company’s chief product officer, Formlabs currently “ships more than 50% of all SLS units in the world.” The company also recently acquired two-person SLS startup Micronics.

In recent years, the industry has struggled to broaden 3D printing’s market by scaling the technology for manufacturing. Formlabs has introduced its own high-volume solution (effectively a wall of printers), but the company’s bread and butter has been medical and dental applications like teeth-straightening inserts that require a level of customization not achieved by more traditional manufacturing.

Exclusive: 3D printing stalwart Formlabs confirms ‘small number’ of layoffs affecting around 40

Image Credits: Formlabs (opens in a new window)

Formlabs on Thursday confirmed that it has laid off a “small number” of employees, TechCrunch has exclusively learned. The 3D printing firm says the figure amounts to less than 40 of a total headcount of just under 750 employees.

The layoffs occurred in waves over the past two years, and as recently as the last few weeks. A spokesperson for the company confirmed the staff reduction. In a statement to TechCrunch, the spokesperson noted:

We routinely review every part of the organization to make sure the roles we have best support our customers and enable us to deliver great products. At the same time, we are hiring new roles across all divisions and geographies and are heavily investing in R&D. While we continue to grow revenue and lead in the additive manufacturing market, we occasionally must make the difficult decision to part ways with a small number of colleagues who are in departments that are below our efficiency goals and/or who are not in the right roles.

The MIT spinoff has been a rare success story in the 3D printing market, as the first to bring high-precision SLA (stereolithography) printing to the desktop form factor. Prior to its arrival, that corner of the market was almost exclusively made up of FDM (fused deposition modeling) printers, which deposit melted plastic layer by layer, in a manner similar to a hot glue gun. SLA, meanwhile, uses light to form a resin into a solid, high-resolution structure.

Formlabs weathered the burst of the original desktop 3D printing bubble, which saw many companies close up shop. Others, such as MakerBot, were acquired by larger companies. Broader macro issues have caused prolonged issues for much of the competition.

More recently, Formlabs has expanded into SLS (selective laser sintering) technology with its Fuse. As the name implies, the technology uses lasers to sinter powder. According to a recent post from the company’s chief product officer, Formlabs currently “ships more than 50% of all SLS units in the world.” The company also recently acquired two-person SLS startup Micronics.

In recent years, the industry has struggled to broaden 3D printing’s market by scaling the technology for manufacturing. Formlabs has introduced its own high-volume solution (effectively a wall of printers), but the company’s bread and butter has been medical and dental applications like teeth-straightening inserts that require a level of customization not achieved by more traditional manufacturing.

Formlabs 3D printer

Formlabs says new 3D printer ‘rivals injection molding’

Formlabs 3D printer

Image Credits: Formlabs

This month marks five years since the release of the Form 3, Formlabs’ last major 3D printer refresh. To celebrate the occasion, the MIT spinoff has unveiled the long-awaited Form 4. At the top of the notable features list are faster printing speeds (under two hours for most prints, per the company), a 30% build volume increase and a print resolution the company claims rivals injection molding.

Founded in 2011, Formlabs represents a rare prolonged success story in the world of desktop 3D printing. That’s due in no small part to the underlying stereolithography printing, which to that point, had been the domain of massive and wildly expensive industrial 3D printing.

Since then, the company has gone on to become a mainstay in the world of rapid prototyping. It has also increasingly pushed into the medical realm. In March 2020, for instance, systems were deployed to print out nasal swabs for COVID-19 testing. Dental has been an important market for the company, as well, owing to the level of customization offered by additive manufacturing.

Fittingly, Formlabs says it was able to print 11 dental models in nine minutes and 130 dental crowns in just 20 minutes.

“Fast print speeds do not compromise on dimensional accuracy or surface finish,” Formlabs says in a release. The Form 4’s print quality is nearly indistinguishable from traditional manufacturing methods, such as injection molding, making it the ultimate 3D printer to maximize productivity, move production in-house, and enable users to take more design risks.”

The system is powered by a new print engine that uses a tech called LFD (Low Force Display) to cure the parts at higher speeds. That’s coupled with an increased build area, which allows users to print more small parts simultaneously.

Looks like Formlabs really dogfooded this one, using the Form 3 to prototype parts for its successor. The is up for pre-order today, starting at $4,499. It’s set to start shipping on May. The healthcare-focused Form 4B, meanwhile, starts at $6,299.